With the depth and breadth of the development of industrial robots and the improvement of the level of robot intelligence, China's industrial robots have been in a state of rapid development and have been applied in many fields, especially the use of the automotive industry chain has reached more than 60%.
Since 2021, following the national policy of "Smart Manufacturing in China 2025", Canop has shifted from a single controller to the complete robot market, developed from a single welding robot to a full range of robot companies, actively deployed the entire industrial chain, and continued to make breakthroughs Subdivide the field, deepen the industry, expand more application scenarios, and gradually deepen the application in the automotive industry. It can be applied in different scenarios in the automotive industry with complex processes and extremely high functional performance requirements.
1. Front and rear bumpers
The front and rear bumpers of automobiles mainly made of metal materials are stamped into U-shaped channel steel with steel plates, and riveted or welded together with the frame longitudinal beams. The connection gap is fully welded at one time, and the welding must be firm.
Using Yunhua welding robot for automatic welding solution greatly reduces labor intensity and saves labor cost. After manual feeding, press the external control box to start the operation, the tooling will automatically clamp the workpiece, the robot will automatically switch to run welding, after the welding is completed, the robot will clean the gun, and the tooling fixture will automatically release the workpiece, which is very flexible and convenient.
2. Car seat frame
The automatic welding scheme greatly reduces the labor intensity and saves labor costs. After manual feeding, press the external control box to start the operation, the tooling will automatically clamp the workpiece, the robot will automatically switch to run welding, after the welding is completed, the robot will clean the gun, and the tooling fixture will automatically release the workpiece, which is very flexible and convenient.
3. Automobile chassis
As the load-bearing structure of the automobile chassis, it is difficult to change the welding. The welds of the weldment are many and long, the workpiece is easily deformed during welding, and the welding process is relatively complicated.
The welding robot has a flexible welding system in the welding of the automobile chassis. The longitudinal gantry frame can improve the automation and flexibility of welding. It can stabilize the welding quality and improve the welding efficiency in welding production. The automatic welding robot does not require manual participation in the welding process. The worker only needs to stand on the assembly station and hold the teaching pendant for timely adjustment. While ensuring the depth of penetration, it also improves the quality of the weld and improves the welding efficiency.
4. Automobile axle
Axle is one of the key parts of the car, which is subject to complex forces. For this reason, the axle is required to have sufficient strength, rigidity and toughness. Among the many welds of the axle, the girth welding of the axle housing and the axle sleeve is the key. Therefore, welding quality is very important. There must be no inclination in the center, and the weld is required to be free from defects such as incomplete fusion, cracks, and pores, and to meet the requirements of penetration depth and fatigue toughness.
The advantages of high flexibility, simple structure, large working range and excellent welding performance greatly ensure firm welding, uniform welding seam, and greatly improve production efficiency.
5. Automobile pipe fittings
Among the many accessories of auto parts, many accessories are pipe fittings. When two pipe fittings are manually welded, it is usually through the simple cooperation of workers. Because the inside of the pipe fittings is hollow, it is difficult to find the axis, and welding requires the two pipe fittings to be as centered as possible, that is, the central axes of the two pipe fittings coincide, which is very difficult. It is difficult to use ordinary clamps to effectively fasten and fix them, so the pipe fittings can only be welded by hand, resulting in unsightly or even unqualified automobile pipe fittings after welding. It needs to be cut and welded again, and the production efficiency is low. It is more laborious for personnel to hold the pipe fittings, and it is easy to be unstable when holding the pipe for a long time during welding, which makes the deviation of the pipe fittings during welding, and the welding accuracy is low, which affects the qualification rate of the finished automobile pipe fittings.
Robot laser welding, flexible and reliable, multi-axis linkage, can weld in any space, design fixtures according to production needs, complex workpieces can achieve efficient and precise welding, the deformation of the welded workpiece is small, and low-splash welding can be achieved. The weld surface is smooth and the quality is good. Reduce costs and increase efficiency for enterprises.
6. Car dashboard bracket
Dashboards and airbag brackets are important components of a car. The mechanism between the brackets is complicated, the welding bead distance is narrow, and manual welding is very difficult.
A cost-effective complete workstation with high flexibility, simple structure, and simple operation to achieve low-spatter and efficient welding.
Post time: Nov-19-2022
