How to make the welding robot last longer

One, welding robot inspection and maintenance

1. Wire feeding mechanism.Including whether the wire feeding force is normal, whether the wire feeding pipe is damaged, whether there is an abnormal alarm.

2. Is the air flow normal?

3. Is the safety protection system of cutting torch normal?(It is forbidden to close the welding torch safety protection work)

4. Whether the water circulation system is working properly.

5. Test TCP (it is recommended to prepare a test program and run it after each shift)

Two, welding robot weekly inspection and maintenance

1. Scrub the axis of the robot.

2. Check the accuracy of TCP.

3. Check the oil level of the residue.

4. Check whether the zero position of each axis of the robot is accurate.

5. Clean the filter behind the tank of the welder.

6. Clean the filter at the compressed air inlet.

7. Clean the impurities at the nozzle of the cutting torch to avoid blocking the water circulation.

8. Clean wire feeding mechanism, including wire feeding wheel, wire pressing wheel and wire guide tube.

9. Check whether the hose bundle and guide cable hose are damaged or damaged.(It is recommended to remove the entire hose bundle and clean it with compressed air.)

10. Check whether the torch safety protection system is normal and whether the external emergency stop button is normal.

Monthly inspection and maintenance of welding robot

1. Lubricate the shaft of the robot.Among them, 1 to 6 axis is white, with lubricating oil.Number 86 e006 oil.

RP locator and red nozzle on RTS guide rail with butter.Oil no. : 86 k007

3. Blue grease and gray conductive grease on the RP locator.K004 oil number: 86

4. Needle roller bearing with lubricating oil.(You can use a small amount of butter)

5. Clean the spray gun unit and fill it with air motor lubricant.(Regular oil will do)

6. Clean control cabinet and welder with compressed air.

7. Check the cooling water level of the welding machine oil tank, and timely supplement the cooling liquid (pure water and a little industrial alcohol)

8. Complete all weekly inspection items except 1-8.