How to adjust the parameters of the welding robot? Welding robots are very popular in the welding industry due to their high flexibility, wide welding range and high welding efficiency. Before operating the welding robot, it is necessary to adjust the welding parameters according to the specifications of the weldment to help stabilize the welding quality.
The welding parameters of the welding robot mainly include welding current, welding voltage, type of welding power source, welding speed, etc. Setting the welding parameters can help the welding robot improve the welding efficiency while stabilizing the welding quality and clarify the production cycle of the product.
The following points need to be paid attention to when adjusting the welding parameters:
1. Matching of welding current, voltage and welding wire. Welding current is an important welding parameter for welding robots, and the welding current is usually set together with the welding voltage. Before the welding robot goes into mass production, commissioning work is required to set the welding current and voltage.
In the case of short-circuit transition, the welding current increases, the welding voltage decreases, and the short-circuit current increases to a certain value, and thin welding wire can be used for welding; in the case of fine particle transition, thick welding wire can be used for welding.
2. When the welding current is low and the voltage is high, the six-axis welding robot is prone to welding spot spatter and workpiece deformation during the welding process. Only when the voltage is low, the welding process becomes relatively stable, which can make the welding seam easier. Well formed, it is beneficial for enterprises to use welding robots for sheet welding.
3. The setting of welding speed. The welding speed of the welding robot needs to match the speed of the production line of the company. During the welding process, if the speed is set too fast, welding defects are prone to occur. If the speed is too slow, it is easy to slow down the production cycle. Therefore, the welding speed needs to be set according to the production line. .
4. The position of the welding gun. Faced with different welding seams, the posture of the welding torch also needs to be adjusted. The posture of the welding torch is related to the welding flexibility of the robotic arm.
The above is the setting of the welding parameters of the welding robot. Setting the appropriate welding parameters can stabilize the welding quality, and the welding speed will be several times that of traditional welding, which greatly saves the cost of the enterprise.
Post time: May-17-2022