Causes and solutions of welding robot welding bias

Argon arc welder
Why does the welding robot have welding deviation, and how to solve it? The welding robot is properly set up during the working process, which can improve the accuracy of the welding work, stabilize the welding quality and improve production efficiency. There are many reasons for the welding deviation of the welding robot. Yunhua will take you to understand the reasons and solutions for the welding deviation.

The hazards of welding robot welding deviation:
The occurrence of solder joint offset may easily lead to incomplete weld filling, resulting in uneven welding quality. Operators need to find out the cause of solder joint offset and solve it in time.

Reasons for the welding deviation of the welding robot:
1. The occurrence of solder joint offset is mainly due to problems with the robot body, so the failure of the servo system can be ruled out;
2. Check whether the robot body or robot welding gun is deformed or offset.
3. There is no problem after the inspection of the welding robot part. It may be due to misoperation by personnel. Check whether the solder joint program is artificially modified.
4. Check whether the tool coordinates of the welding robot change.

Welding robot welding offset solutions:
1. After professional training, the debugging personnel need to have a proficient understanding of the welding point settings of the welding robot before they can operate.
2. Before starting the operation, check whether the welding tongs or each axis of the robot is tightened or deformed, and make corrections for tightening.
3. If there is a program error, you can cut off the power of the controller, initialize the program of the welding robot, import the backup program, and perform the teaching operation after restarting.

The above are the reasons and solutions for the welding robot to have welding deviation. The welding robot can adjust the appropriate welding point, which can improve the welding accuracy, the welding seam filling degree is good, the welding seam after cooling is beautiful, the welding ripple is smooth, and the production cycle of the product is clear.


Post time: Nov-12-2022